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RGEK1250*6000
TSD
Sheet Metal Grooving Machine
RGEK1250*6000
1.Profile
1.1.This document is applicable to the gantry V-cutting machine from TSD,It presents the technical requirements for the functional design, structure, performance, installation and testing of the equipment.
1.2.Technical documents mentioned in the requirements and scope of supply are high standards, and make the provision to all the technical details. Fully detailed provisions on standards and norms. The purchaser need ensure that full function environment meet the this technical document and industry standard. Meet the safety and environment protection requirements from country.
1.3.If the purchaser are agree with the all the object ( no difference),in this technical documents, the Vendor may consider the Purchaser to fully accept and agree to the requirements of this Technical Document. If there is any difference (no matter how much), should be filled into the technical documents of this specification 15 differences table.
1.4.TSD will fully responsible for all the product in the scope of supply,including the purchase parts.
1.5.TSD implements the standards listed in this technical document. When there is a difference, follow the higher standards.
1.6.After the signing of the contract,the purchaser has the right to norms, standards, procedures change and make some additional requirements, equipment in the production before the seller should be designed to modify. The seller shall meet the buyer's reasonable requirements, in addition to major changes, should not involve business issues.
2.Equipment specification
2.1.Equipment name
CNC Gantry type V-cutting Machine
2.2.Model
RGEK1500*4000
2.3.Parameter
NO | NAME | PARAMETER | UNIT | |
1 | Max.grooving width | 1500 | mm | |
2 | Max.grooving length | 4000 | mm | |
3 | Max.grooving thickness(Stainless steel) | 4 | mm | |
4 | Min.grooving thickness | 0.4 | mm | |
5 | Min.distance of the V from edge | 8 | mm | |
6 | Max. cutting speed of X axis | 70 | m/min | |
7 | Max .return speed of the X axis return | 90 | m/min | |
8 | Max.distance of Y axis | 1500 | mm | |
9 | Resolution in Y1 axis | 0.001 | mm | |
10 | Repeat accuracy | ±0.02 | mm | |
11 | Resolution in z axis | 0.001 | mm | |
12 | Repeat accuracy | ±0.02 | mm | |
13 | Main power | X axis | 5.5 | kW |
Y1.Y2.Z axis | 1 | |||
14 | Overall dimensions
| Length | 6160 | mm |
Width | 2330 | |||
Height | 1560 | |||
15 | Weight | 8600 | kg | |
Remark: X axis→Controlling beam movement
Y1 axis→Controlling blade holder right and left movement
Y2 axis→Controlling oil cylinder movement
Z axis→Controlling blade holder up and down movement
3.Structural features
◆RGEK V-cutting machine the frame and beam are designed with frame structure,the worktable using the 60mm low-alloy high-strength structural steel, frame with Q345 steel plate, the overall rigidity of the machine is good.
◆In strict accordance with the machine tool production process, the use of electric furnace tempering, eliminating the welding stress to reduce equipment deformation.
◆Ensure excellent paint finish through the sandblasting treatment.
◆Frame through import 3 dimensional machine center,1 time clamping processing,ensure the parallelism of the installation surface and vertical.
◆Beam-type chip feed, low noise, stable working conditions
◆Double guide structure,Double rail structure, beam running more smoothly
◆X-axis has the function of working control, the operator can control the work piece better
◆Universal tool clamping mounting surface, to meet the requirements of a variety of tool clamping, high speed knife and alloy knife interchangeable.
◆RGEK V-cutting machine processing parts using the hydraulic clamping to fixed, flexible clamping and unloading device,Hydraulic clamping system is fixed, the use of flexible clamping and unloading device: high-precision guidance system, position measurement system and hydraulic balance function, as far as possible to meet the needs of the processing board without trauma, hydraulic compression, , Reliable compression, hydraulic system additional accumulator compensation, motor gap work, save energy, control oil temperature.
◆RGEK V-cutting machine using 4 knife processing "V" slot, so the cutting amount is uniform distribution, reducing the deformation of the work piece. And optional micro-cooling system to extend the life of the tool ,reduce production costs.
◆The beam of the RGEK V-cutting machine is using the Tin bronze helical gears , 45 steel forgings quenched and arranged helical gears and QH silent rail drive, moving speed adjustable frequency, cutting process is smooth and efficient.
◆The Knife holder of the RGEK V-cutting machine is retains the SFSR quiet ball screw and the QR roller reloading linear guide, so the accuracy is high.
◆RGEK V-cutting machine can process to longitudinal and horizontal , and can in one process to achieve the positive and negative surface processing
◆Use this machine just to enter the keyboard and processing procedures can be completed. According to the different operators and materials, available knobs to adjust the processing speed, easy to operate the operator.
◆Can know the process from the display
◆Using the servo motor and sensors to ensure the operators safety
◆An alarm message appears on the display when the device is abnormal
◆The manpower is required to be used only when the workpiece is dispensed and taken out, so it can save labor.
◆RGEK V-cutting machine have the self-repair function. in the course of use, customers can according to their own requirements to slotting the table, to ensure processing accuracy
◆Embedded CNC device using , real-time WINDOWS operating platform, the maximum guarantee operation of the device stability, support instant shutdown.
A new generation of touch-type CNC devices, provide a more efficient programming, operation and control. Combined with modern advanced technology, more convenient operation, improve productivity.
Infrared touch screen operation of the user application interface, to provide more direct fast navigation function keys for product programming and machine settings, shorten the operating time.Provides 2D and 3D programming, automatic calculation of the slotting process and collision detection. 3D all-round, multi-station mold real-time display real machine slotting operation feasibility.Using more efficient algorithms to optimize the machine work, shorten the operating cycle, improve machine efficiency, while the machine tool adjustment and control more convenient
The Exclusive features of TSD CNC Gantry type V-Cutting machine
◆2D and 3D touch process
◆3D product graphics simulation display, and thus intuitive to see the bending effect after slotting
◆17 "high resolution TFT true color display
◆Complete Windows application package
◆USB, peripheral interface
◆Application of User Program in Multitasking Environment
◆Can achieve remote control, remote control of the phone, the normal operation of the machine, the phone set the next set of parameters to improve efficiency
◆Mainly electrical components are imported, in line with international standards, safe and reliable, long life, anti-interference ability, electric control cabinet with heat sink.
4.Main configuration
Name | Company | Model | |
1 | Large screen touch CNC controller system | Japan AVAIL | CN*** |
2 | Hydraulic controller system | TAIWAN | REXPOWER--SH**** |
3 | Inverter | Germany INVT | F7.5*** |
4 | Cylinder sealing components | JAPAN UALQUA | |
5 | Proximity switch | Japan OMRON | E2B-M12KN08-**** |
6 | Main motor | SBLR | 5.5KW |
7 | Single/double pole air switches | Schneider | NSC60E3060N |
8 | AC contactor and thermal relay | Schneider | LC1-25-10 |
9 | Circuit breakers, buttons | Schneider | OSMC32N3C32 |
10 | Miniature relays | Schneider | OSMC32N3C10 |
11 | Steel knife | CHOLE from Korea | SNMG120404-HA |
12 | Linear Guide | LGR4***** | |
13 | Machine cable | IGUS From Germany | IGUS CHAINFLEX |
5.Spare parts and accessories
5.1.Spare parts list
No. | Name | Model | Unit | Quantity |
1 | Manual | copy | 1 | |
2 | Foot screw | M20*90 | set | 8 |
3 | Spring trachea | 8*5000 | set | 1 |
4 | O-rings | 10*1.9 | set | 10 |
5 | O-rings | 12*1.9 | set | 10 |
6 | O-rings | 25*1.9 | set | 10 |
7 | Bonded seal | Φ14 | set | 5 |
8 | Arbor accessories | set | 5 | |
9 | High-speed knife | 6*16*200 | set | 2 |
5.2.Professional tools
No. | Name | Model | Unit | Quantity |
1 | Feeler block | 30 Height | pcs | 1 |
2 | feeler | 0.05-2 | set | 1 |
3 | Inner hexagon spanner | 1.5-10 | set | 1 |
4 | gas pump nozzle | set | 1 | |
5 | Grease gun | set | 1 |
6.Quality assurance and testing
6.1.Equipment manufacturing processes and materials in line with ISO quality system standards and the European CE system standards
6.2. The seller has passed ISO9001 quality system certification.
6.3. The seller will supply easy worn parts free of charge to you within one year from B/L date, and the long term technical consultant service.
6.4. Once the serious quality problem is appeared due to the seller’s reason within one year since B/L date, the seller will supply parts free of charge. If necessary, the seller will send their engineer to repair it.
6.5. After one year warranty, we will provide long spare parts service at lowest cost price.
Sheet Metal Grooving Machine
RGEK1250*6000
1.Profile
1.1.This document is applicable to the gantry V-cutting machine from TSD,It presents the technical requirements for the functional design, structure, performance, installation and testing of the equipment.
1.2.Technical documents mentioned in the requirements and scope of supply are high standards, and make the provision to all the technical details. Fully detailed provisions on standards and norms. The purchaser need ensure that full function environment meet the this technical document and industry standard. Meet the safety and environment protection requirements from country.
1.3.If the purchaser are agree with the all the object ( no difference),in this technical documents, the Vendor may consider the Purchaser to fully accept and agree to the requirements of this Technical Document. If there is any difference (no matter how much), should be filled into the technical documents of this specification 15 differences table.
1.4.TSD will fully responsible for all the product in the scope of supply,including the purchase parts.
1.5.TSD implements the standards listed in this technical document. When there is a difference, follow the higher standards.
1.6.After the signing of the contract,the purchaser has the right to norms, standards, procedures change and make some additional requirements, equipment in the production before the seller should be designed to modify. The seller shall meet the buyer's reasonable requirements, in addition to major changes, should not involve business issues.
2.Equipment specification
2.1.Equipment name
CNC Gantry type V-cutting Machine
2.2.Model
RGEK1500*4000
2.3.Parameter
NO | NAME | PARAMETER | UNIT | |
1 | Max.grooving width | 1500 | mm | |
2 | Max.grooving length | 4000 | mm | |
3 | Max.grooving thickness(Stainless steel) | 4 | mm | |
4 | Min.grooving thickness | 0.4 | mm | |
5 | Min.distance of the V from edge | 8 | mm | |
6 | Max. cutting speed of X axis | 70 | m/min | |
7 | Max .return speed of the X axis return | 90 | m/min | |
8 | Max.distance of Y axis | 1500 | mm | |
9 | Resolution in Y1 axis | 0.001 | mm | |
10 | Repeat accuracy | ±0.02 | mm | |
11 | Resolution in z axis | 0.001 | mm | |
12 | Repeat accuracy | ±0.02 | mm | |
13 | Main power | X axis | 5.5 | kW |
Y1.Y2.Z axis | 1 | |||
14 | Overall dimensions
| Length | 6160 | mm |
Width | 2330 | |||
Height | 1560 | |||
15 | Weight | 8600 | kg | |
Remark: X axis→Controlling beam movement
Y1 axis→Controlling blade holder right and left movement
Y2 axis→Controlling oil cylinder movement
Z axis→Controlling blade holder up and down movement
3.Structural features
◆RGEK V-cutting machine the frame and beam are designed with frame structure,the worktable using the 60mm low-alloy high-strength structural steel, frame with Q345 steel plate, the overall rigidity of the machine is good.
◆In strict accordance with the machine tool production process, the use of electric furnace tempering, eliminating the welding stress to reduce equipment deformation.
◆Ensure excellent paint finish through the sandblasting treatment.
◆Frame through import 3 dimensional machine center,1 time clamping processing,ensure the parallelism of the installation surface and vertical.
◆Beam-type chip feed, low noise, stable working conditions
◆Double guide structure,Double rail structure, beam running more smoothly
◆X-axis has the function of working control, the operator can control the work piece better
◆Universal tool clamping mounting surface, to meet the requirements of a variety of tool clamping, high speed knife and alloy knife interchangeable.
◆RGEK V-cutting machine processing parts using the hydraulic clamping to fixed, flexible clamping and unloading device,Hydraulic clamping system is fixed, the use of flexible clamping and unloading device: high-precision guidance system, position measurement system and hydraulic balance function, as far as possible to meet the needs of the processing board without trauma, hydraulic compression, , Reliable compression, hydraulic system additional accumulator compensation, motor gap work, save energy, control oil temperature.
◆RGEK V-cutting machine using 4 knife processing "V" slot, so the cutting amount is uniform distribution, reducing the deformation of the work piece. And optional micro-cooling system to extend the life of the tool ,reduce production costs.
◆The beam of the RGEK V-cutting machine is using the Tin bronze helical gears , 45 steel forgings quenched and arranged helical gears and QH silent rail drive, moving speed adjustable frequency, cutting process is smooth and efficient.
◆The Knife holder of the RGEK V-cutting machine is retains the SFSR quiet ball screw and the QR roller reloading linear guide, so the accuracy is high.
◆RGEK V-cutting machine can process to longitudinal and horizontal , and can in one process to achieve the positive and negative surface processing
◆Use this machine just to enter the keyboard and processing procedures can be completed. According to the different operators and materials, available knobs to adjust the processing speed, easy to operate the operator.
◆Can know the process from the display
◆Using the servo motor and sensors to ensure the operators safety
◆An alarm message appears on the display when the device is abnormal
◆The manpower is required to be used only when the workpiece is dispensed and taken out, so it can save labor.
◆RGEK V-cutting machine have the self-repair function. in the course of use, customers can according to their own requirements to slotting the table, to ensure processing accuracy
◆Embedded CNC device using , real-time WINDOWS operating platform, the maximum guarantee operation of the device stability, support instant shutdown.
A new generation of touch-type CNC devices, provide a more efficient programming, operation and control. Combined with modern advanced technology, more convenient operation, improve productivity.
Infrared touch screen operation of the user application interface, to provide more direct fast navigation function keys for product programming and machine settings, shorten the operating time.Provides 2D and 3D programming, automatic calculation of the slotting process and collision detection. 3D all-round, multi-station mold real-time display real machine slotting operation feasibility.Using more efficient algorithms to optimize the machine work, shorten the operating cycle, improve machine efficiency, while the machine tool adjustment and control more convenient
The Exclusive features of TSD CNC Gantry type V-Cutting machine
◆2D and 3D touch process
◆3D product graphics simulation display, and thus intuitive to see the bending effect after slotting
◆17 "high resolution TFT true color display
◆Complete Windows application package
◆USB, peripheral interface
◆Application of User Program in Multitasking Environment
◆Can achieve remote control, remote control of the phone, the normal operation of the machine, the phone set the next set of parameters to improve efficiency
◆Mainly electrical components are imported, in line with international standards, safe and reliable, long life, anti-interference ability, electric control cabinet with heat sink.
4.Main configuration
Name | Company | Model | |
1 | Large screen touch CNC controller system | Japan AVAIL | CN*** |
2 | Hydraulic controller system | TAIWAN | REXPOWER--SH**** |
3 | Inverter | Germany INVT | F7.5*** |
4 | Cylinder sealing components | JAPAN UALQUA | |
5 | Proximity switch | Japan OMRON | E2B-M12KN08-**** |
6 | Main motor | SBLR | 5.5KW |
7 | Single/double pole air switches | Schneider | NSC60E3060N |
8 | AC contactor and thermal relay | Schneider | LC1-25-10 |
9 | Circuit breakers, buttons | Schneider | OSMC32N3C32 |
10 | Miniature relays | Schneider | OSMC32N3C10 |
11 | Steel knife | CHOLE from Korea | SNMG120404-HA |
12 | Linear Guide | LGR4***** | |
13 | Machine cable | IGUS From Germany | IGUS CHAINFLEX |
5.Spare parts and accessories
5.1.Spare parts list
No. | Name | Model | Unit | Quantity |
1 | Manual | copy | 1 | |
2 | Foot screw | M20*90 | set | 8 |
3 | Spring trachea | 8*5000 | set | 1 |
4 | O-rings | 10*1.9 | set | 10 |
5 | O-rings | 12*1.9 | set | 10 |
6 | O-rings | 25*1.9 | set | 10 |
7 | Bonded seal | Φ14 | set | 5 |
8 | Arbor accessories | set | 5 | |
9 | High-speed knife | 6*16*200 | set | 2 |
5.2.Professional tools
No. | Name | Model | Unit | Quantity |
1 | Feeler block | 30 Height | pcs | 1 |
2 | feeler | 0.05-2 | set | 1 |
3 | Inner hexagon spanner | 1.5-10 | set | 1 |
4 | gas pump nozzle | set | 1 | |
5 | Grease gun | set | 1 |
6.Quality assurance and testing
6.1.Equipment manufacturing processes and materials in line with ISO quality system standards and the European CE system standards
6.2. The seller has passed ISO9001 quality system certification.
6.3. The seller will supply easy worn parts free of charge to you within one year from B/L date, and the long term technical consultant service.
6.4. Once the serious quality problem is appeared due to the seller’s reason within one year since B/L date, the seller will supply parts free of charge. If necessary, the seller will send their engineer to repair it.
6.5. After one year warranty, we will provide long spare parts service at lowest cost price.
