CNC Fms Guillotine Shearing Production Line (ZS-QD11K-20×12000)
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CNC Fms Guillotine Shearing Production Line (ZS-QD11K-20×12000)

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CNC Fms Guillotine Shearing Production Line

ZS-QD11K-20×12000



Main parts and Performances: 

1. Sheet preparation carriage
- Driving by motor, frequency converter and CNC system
 
2. Electro magnetic chuck loading mechanism
- Autofeed by electro magnetic chuck
3. Front feeding system
- With hydraulic clampers driven by servo motor, ball screw, linear guide rail and CNC system to ensure the precise positioning
- Three units clampers (X1,X2,X3) can meet 2000-12000mm length sheet requirements. Each clamper is controlled separately.
- Inclined cutting is available
- Floating clamper to avoid the plate camber deviation
- Setting side stopping columns to position the plate longitudinally  
4. Plate end turnover mechanism
- Plate trimming shear by plate end turnover mechanism to ensure max. plate utilization
- Turnover length 2000---12000mm, width less than 500mm
5. Main shearing machine
- Hydraulic guillotine shear
- Three points rolling guide rail clamping supporter structure
- Cr12MoV blade
6. Back supporter
- Receiving plate cut and scrap
- Blanking
- Turnover
7. Back stacking and discharge carriage
8. Integrated hydraulic valve block
9. Electrical system
- Bus control technology with real running monitoring, auto failure alarm and on-line diagnosis function
 
Shearing Machine Used to Shear 12m Length Truck Bottom Beam Plate 

Machine main composition, structure, function and technical data

MachineNameDataNote

Working table sizeMax plate size 12000mmX2500mmX20mm
Auxiliary Sheet preparation trolleyWeight15000Kg

Driven and controlReducer motor driven,transducer control
Electromagnetic chuck loading machineMax capacity weight3768Kg
Electromagnetic chuck30pieces,suction 2KN/ pieces
Driven and controlReducer motor driven,transducer control,gear-gear stripe transmission

Lift driven,controlReducer motor driven,transducer control,chain transmission
Front feeding systemClamping modelHydraulic clamping: 3 uniteit can come true feeding plate parallelly and beveling feeding
Feeding driven,controlServo motor and Planetary reducer driven, all closed-loop controlThree clamps individual control
Transmission,guideHigh precision pinion and rack transmission, balls screw and linear guide guiding
Feeding min margin120mm
Turnover mechanism in the plate endDriven typesCylinder driven, pinion transmissionPressure16MPa
Turnover plate sizelength:2000-12000mm,width:≤500 mm,
Main shear machineMax cutting thickness20σb≤450 MPa
16mmQ345
Max cutting width12000mm
Max cutting force1300KN
Shear angel0.5°~2.5°Automatic adjustment
Stroke4~10times/minuteFull stroke
Working table height700mm
Main motor55KWX2
Main pump125ml/RX2
Hydraulic system working pressure23Mpa
Oil tank capacity6000L
Back sheet supporting deviceLift, turnover driven modelCylinder driven,Pressure16Mpa
Max supporting plate size12000mmX1000X20mm
Back stacking and discharging trolleyMax products size12000mmX650X20mm
Capacity weight12000Kg
front and back driven, controlReducer motor driven,transducer control
stationwith scrap, products and out-loading
Hydraulic system
with one set main hydraulic system, one set assistant hydraulic system, independent working
Electrical system
with running monitoring, system failure auto-alarm, system on-line diagnosis function


Machine supply list

NoNameSpecificationQuantity Note
1Main shear Machine20*12000one set
2Auxiliary Sheet preparation trolley
one set
3Electromagnetic chuck loading machine
one set
4Front feeding system
one set
5Turnover mechanism in the plate end
one set
6Back sheet supporting device
one set
7Back stacking and discharging trolley
one set
8Hydraulic system
one setincludn and assistant hydraulic systeming mai
9Electrical and CNC system
one set
10Control cabinet
one set
11Operation panel
one set
12Safety protection
one setincluding safety doors, ladder and sign and so on
13Machine repair tools
one set
14Machine package and transportation
/Seller
15Machine assembly and test
/Seller
16Training

Life-long technical service.
17Machine manual



Machine main parts brand and original

NoNameBrand and original
1PumpVOITH
2Main hydraulic partsBeijing Huade, joint venture Rexroth.
3Seal ringNOK,Japan
6Main electrical partsSCHNEIDER
7PLCSIEMENS
8Servo motorYASKAWA,Japan
9Balls screwHIWIN, Taiwan
10Linear guideHIWIN, Taiwan
11Pinion and rackYYC,Taiwan
12ReducerRedsun, China
13Electromagnetic chuckChina
14Planetary gearFASTON,Taiwan



 Main configuration:  
 Main electric components - Schneider
Frequency converter, servo motor - YASKAWA, Japan
CNC system - Siemens
Stroke switch - Omron
Oil pump - NACHI, Japan
Hydraulic valves - Huade, Beijing
Ball screw - Hiwin, Taiwan
  
 Poswer supply - 380 Volts/3 Phases/50Hz  
 
 Options  
 - Side shear  
 
 Packing: Coating with anti-rust oil on working surface, with plastic film layer for whole machine. Packed in  container and iron cases  

 
 After-sale-service:  
 1. The Seller has passed ISO9001 quality system certification since 1997, and always execute strictly this quality
   management system in our company and on our products.
  All products before ex-works have been strictly tested and are in conformity with technical agreement and
  standard.
2. Warranty is one year since the date of B/L, or final acceptance date of heavy duty machinery. Longer warranty
   could be purchased by the user.
3. Commissioning: For heavy-duty machinery, the Seller sends technicians (electrical hydraulic & mechanical)
   to guide the installation, testing and training the operators from 7 days to 45 days after the machine  
   reaches the factory of user. But the round-trip air tickets, local accommodation and allowance
  (USD100/person·day) in the User's country will be burdened by the Buyer. The above charges do not be
   included in the offer. This clauses will be shown in the contract.
3. For middle and small standard machinery, it is easy to operate according to operating manual. The User is
   firstly suggested to carefully read operating manual, then start the machine. Any unclear issues, please feel
   free to contact the Seller.  
   If the User insists on supplying the technical service at use's factory, please refer to No.2 clauses of after-sale-
   service.
4. All products of the Seller can be tracked by Ex-works number. Spare parts can be supplied same as the former,
   which is helpful for customers'  special designing requirements.
5. Consumable parts can be supplied free of charge to customer within one year warranty from B/L date, and the
   long term technical consultant service is available.
6. Common failure could be solved by E-mail, Phone and long distance video diagnose. The User must supply full
   failure description, clear pictures and videos, if possible.
   Once the serious quality problem is appeared due to the Seller's manufacturing reason within one year since
   B/L date or final acceptance date of heavy duty machinery. The Seller will send their technician to repair it .
7. After one year warranty, the Seller will provide free technical consultation and spare parts and technician
   service at lowest cost. 
 

Quality First, Customer First

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Head officeNorth Weibin Road,Maiji
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